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Chip
Centrifuge becomes progressively more important in today’s machine shops.
Environmental laws limit the maximum residual coolant that can be
retained in transported swarf and economically, reclaiming expensive coolant
and the increased sales value of relatively dry chips are of vital
importance.
The
Mag Tools offers small centrifuge units for single or small groups of
machine with capacities upto 1000 liters per hour.
ADVANTAGES OF MAG TOOLS CHIP CENTRIFUGE:
- Adjustable
speed to fit individual requirements.
- Minimum
number of parts, resulting in smooth running and low maintenance.
- Heat
treated, one piece long life bowl.
- Superb
de-oiling.
- Small
and compact in size.
- Trouble
free performance.
- Maximum
oil reclaiming from chips
- Low
price.
CAPACITY
AND PERFORMANCE:
( The figures may vary depending on type of
swarf and coolant conditions.)
|
|
MTC – 10 (1 HP)
|
MTC – 16 (3 HP)
|
MTC – 20 (5 HP)
|
|
Steel
|
150 l/h or 150 kg/h
|
500 l/h or 500 kg/h
|
1000 l/h or 1000 kg/h
|
|
Cast Iron
|
125 l/h or 150 kg/h
|
420 l/h or 500 kg/h
|
800 l/ h or 1000 kg/h
|
|
Aluminum
|
150 l/h or 50 kg/h
|
500 l/h or 170 kg/h
|
1000 l/h or 350 kg/h
|
RESIDUAL
COOLANT IN SWARF AFTER CENTRIFUGE:
|
Steel/Oil
: 1.5%
Steel/emulsion:
1.0%
Cast Iron/Oil
: 3.0%
|
|
Cast
Iron/emulsion : 2.0%
Aluminum/Oil
: 3.5%
Aluminum/emulsion:
2.5%
|
HOW
IT OPERATES:
Small
metal chips are continuously and regularly fed in to the centrifuge funnel
by a feeding conveyor. The
chips slide into the fast spinning wringer bawl and are accelerated upto the
bowls RPM. High G-forces drive
the chips up the bowls side wall and over the coolant exit slots toward the
upper edge of the bowl. In this
process the coolant is wrung off the chips and forced out via the coolant
exit slots. The dried chips pass over the upper bowl edge and are guided via
the wringer housing and discharge funnel into an extractor conveyor or swarf
bin.
DESIGNS:
Mag Tools Centrifuge Model MTC–10, MTC-16 and MTC-20 are designed and
constructed to offer high performance, maximum reliability and long lifetime
with a minimum amount of maintenance. The
bowl is manufactured from one price of specially heat treated alloy steel,
using high precision machining techniques. The main shaft and bearing
housing are machined to precise dimension and tolerances, the total assembly
is mounted on vibration damping rubber pads.
MAG TOOLS:
MAG TOOLS Manufactures the following machine
tool, chip conveying and filtration system:
- Magnetic
Coolant Filters.
- Paper
band cum Magnetic coolant Filters.
- Hydro
Cyclone Filters.
- Cartridge
Filters.
- Vaccum
Filters.
- Magnetic
chip conveyor.
- Mechanical
chip conveyor.
- Scraper
Conveyor.
- Screw
Conveyor.
- Roller
Conveyor.
- Oil
Skimmer.(Disk type and Belt type)
- Centralized
coolant filtration systems.
- Chip
Centrifuge.
- Aluminum
chip conveyor Cum Drum Filter.
- Chip
Crusher.
- Presser
band filters.
- Compact
band filters.
- Oil
Chilling units.
- Filter
paper Rolls etc.
